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MS-10 Friction welding machine

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Technical Parameters

100KN friction welding machine main technical parameters

1, Equipment standard name, model, appearance

1.1, Equipment name: 100KN friction welding machine

1.2, equipment model: MS-10

1.3, equipment composition

Main machine: It consists of bed body, spindle box, slide table, moving fixture, main cylinder, rotating fixture, and vehicle welding flange mechanism. The spindle rotation is driven by servo motor.

Hydraulic system: The common type of superimposed valve hydraulic system can manually adjust the pressure and flow.

Hydraulic oil cooling system: 5Kw oil cooler is installed to keep the oil temperature constant;

Electronic control system: using Delta touch screen and PLC control.

 

2, Welding work piece specifications and technical parameters

2.1, work piece specifications: welded pipe diameter Ø**mm (according to product drawings)

Welding work piece material: medium carbon steel friction welding

Maximum welding cross-sectional area:

Requires no rust, oil, chrome, chrome and oxide on the soldered surface

2.2, Weldment accuracy: coaxiality ≤ 0.5mm welding length ± 1mm

2.3, Fixture:

The maximum clamping diameter is Ø**mm(as per drawing) and the maximum clamping length is 200mm. Configure welding fixtures that meet the specifications provided by the user.

The mobile fixture uses self-centering hydraulic clamps with a maximum clamping diameter of Ø**mm(as per drawing) and a maximum clamping length of 500mm with a pair of jaws.

2.4, welding efficiency: 10-20 seconds / piece.

2.5, the main motor: the spindle motor uses CTB-49P5ZGD15-45M5JP type servo spindle motor, the power is 9.5KW, the rated frequency is 51.9Hz, the rated torque is 60.5N.m. The drive uses the BKSC-  

       4011GS1 servo spindle controller.

2.6. Spindle speed: The speed of friction welding is 0-3000r/min, which can be adjusted.

2.7, oil pump motor: 5.5KW

2.8, the maximum pressure of the main cylinder system: 15Mpa (working pressure 12MPa)

2.9. Maximum pressure of the fixture system: 15Mpa (working pressure 12MPa), the maximum pressure of the rotating clamp is 15Mpa (working pressure 4MPa).

2.10, Table slide stroke: 300mm

2.11, Maximum forging force: 100KN

2.12. The geometric accuracy of the welder and the welding precision of the weldment meet the requirements of the JB/T8086-2015 friction welder standard.

2.13, Equipment hydraulic system cooling using 50P oil cooler.


3, Main configuration details

3.1 Mechanical parts main configuration details

NO.

Item

Model

Supplier

1

Servo motor

CTB-49P5ZGD15-45M5JP

Beijing CTB

2

Servo controller

BKSC-4011GS1

Beijing CTB

3

Spindle thrust bearing

72 Series

Haerbin

4

Spindle clamp

Customized

MS

5

V clamp

Customized

MS

6

Guide

RGHS Series

Taiwan


3.2 Hydraulic main configuration details

NO.

Item

Model

Supplier

1

Oil tank

160L

VTOZ

2

Hydraulic valve

Electric proportional valve hydraulic system, can set pressure and flow through touch screen, and can store multiple sets of welding parameters

VTOZ

8

Pressure relay


VTOZ

 

3.3 The main part of the electrical part is detailed

NO.

Item

Model

Supplier

1

PLC and expansion module

DVP

Taiwan Delta

2

Touch screen

DOP B

Taiwan Delta

3

Small relay

RS series all kinds

OMRON

4

Switching power supply

24VDC

Mingwei

5

Contactor

CJ-X series all kinds

Zhengtai

6

Breaker

NM1 series all kinds

Zhengtai

7

Power switch button

All kinds

Zhengtai

Note: Depending on the delivery period/technical improvement, etc., the manufacturer reserves the right to change the brand and model, but the quality is not lower than the listed products.


4. Attached technical data

No.

Technical file

Qty

Provide time

Notes

1

Equipment floor plan

1

Within 10 days after signing the contract


2

Equipment foundation map

1

Within 10 days after signing the contract


3

Instruction manual

1

Along with shipping


4

Electrical system schematic

1

Along with shipping


5

Hydraulic system schematic

1

Along with shipping


6

Special fixtures, clamp drawings

1

Along with shipping


7

Equipment certificate

1

Along with shipping


8

Packing list

1

Along with shipping


 

5, Spare accessories spare parts

  (all spare accessories included)

 

6, Equipment working environment

6.1, ambient temperature: -5 ° C -45 ° C

6.2. Ambient humidity: ≤50% at 40°C and ≤90% at 20°C

6.3, power supply: three-phase 380V ± 10%, 50Hz single-phase 220V ± 10% 50Hz equipment total power is not more than 50KW

6.4. This equipment has certain anti-interference measures. However, it should be kept away from high-power interference signals such as medium frequency furnace, high-power plasma cutting power supply and high-current welding machine to avoid interference and stop.

6.5, oil: hydraulic system uses No. 46 anti-wear hydraulic oil

 

7, Product inspection

7.1. After the equipment is shipped, the initial acceptance will be carried out. After the installation and commissioning, the two parties will jointly perform the final acceptance.

7.2. The technical requirements of the friction welder and the welding accuracy of the workpiece conform to the JB/T8086-1999 standard.

7.3. The supplier shall design the welding parameters of the process parameters according to the drawings provided by the demander. The parts after welding shall be tested by the user, and the tensile, compressive and section metallographic tests shall be carried out. The test results are consistent with the following points:

a. The mechanical properties of the welded joint (except fatigue strength and ductility) are not lower than the base metal;

b. The mechanical properties of the weld hot zone (except fatigue strength ductility and material pre-weld heat treatment) are not less than the performance of the base metal;

c. Through the fine grain corrosion test, there are no defects such as slag inclusion, pores, and incomplete penetration in the weld;

d. Metallographic structure properties of welds and weld heat affected zone through quenching and tempering not lower than base material;

8, Personnel training

8.1. The supplier shall provide mechanical maintenance, electrical maintenance and operation personnel for the demand side free of charge;

8.2. After the installation and commissioning of the equipment is completed, the training will be carried out on site, and the relevant personnel will be trained after passing the examination and passing the examination.

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