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MS-60 Friction welding machine

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Technical Parameters

Welding MaterialAs drawings

Welding Sizes: As drawings 

Max Diameter :OD 68mm

Welding area: 3650mm2, required maximum forging force 600KN


AVAILABLE SIZES

1. Equipment standard name and model

 

1.1. Equipment name: friction welding machine

 

1.2. Equipment model: MS-60

 

1.3 Equipment composition

Main unit: It is composed of bed, spindle, sliding table, mobile fixture*2, main cylinder, rotating fixture, etc. The rotation of the main shaft is directly driven by a servo motor and the main shaft.

Hydraulic system: Ordinary superposition valve hydraulic system, pressure and flow can be adjusted manually.

Hydraulic oil cooling system: equipped with 15Kw oil cooler to keep the oil temperature constant;

Electric control system: adopt Delta touch screen and PLC control.

 

1.4 Working process:

    For manual loading, the welding parts need to be manually put into the rotating fixture and the mobile fixture, and the manual loading is completed. Click the start welding button, the fixtures of the equipment are clamped, and the slide table starts fast forwarding. When the slide table feeds to the preset slow position, the photoelectric switch gives a signal and then turns to slow forward, and the spindle starts to rotate. When the two workpieces are in contact, the pressure relay sends out a signal and starts the first level of friction timing. The first level of friction timing is switched to the second quarter of friction and pressure, and the second level of friction time is up to the spindle stops and the upsetting pressure is started and the clamp is loosened for a period of time. Open, the sliding table moves back to the original position, and a working cycle ends.

 

 

2. Specifications and technical parameters of welding parts

 

2.1. The maximum size of the welding part: diameter Ø114mm*6.5mm (wall thickness).

    Material of welding workpiece: steel

The welding surface is required to be free of rust, oil, chromium layer, chromium plating solution and oxide

2.2 Welding accuracy: meet the requirements of product parts. (Provide drawings)

 

2.3. Fixture:

    Rotating fixture: According to the product drawings provided by Party A, it is equipped with hydraulic chuck for clamping, which can clamp round parts with a maximum diameter of Ø150mm and a length of 50mm. Random configuration of welding fixture for a product (user-provided size).

The mobile fixture adopts two sets of synchronous hydraulic clamps to clamp, which can clamp circular parts with a maximum diameter of Ø114mm and an unlimited length. Random configuration of welding fixture for a product (user-provided size)

 

2.4. Welding efficiency: 30-60 seconds/piece.

 

2.5. Main motor: The main shaft motor is a Z18-4060GF10-20L3J servo main shaft motor with a power of 60KW, a rated frequency of 33.9Hz, and a rated torque of 573N.m. The drive adopts BKSC-4070GH5B servo spindle controller.

2.6. The geometric accuracy of the welding machine and the welding accuracy of the weldment meet the requirements of the "JBT 8086-2015 Friction Welding Machine" standard.

2.7. The equipment hydraulic system adopts 15KW oil cooler for cooling.

 

2.8, other parameters

 

Spindle drive type

Servo motor directly connected

Rotary speed

Speed 700-1000rpm adjustable

Max upsetting force

600KN

Sliding stroke

550mm

Weight (Depends on products

8000Kg

Size (Depends on products

L3400mm*W1600mm*H1500mm

Oil pump motor

15Kw

Maximum pressure of main cylinder

15MpaWorking pressure 12MPa

Maximum pressure of fixture system

10MpaWorking pressure 8MPa

Spindle rotating fixture form   

Hydraulic chuck

Maximum clamping range of rotating fixture

Dia:Ø150mmLength50mm

Working pressure of rotating fixture

4MP

Slide table mobile fixture form

Self-centering synchronous hydraulic caliper + V-shaped jaw

Maximum clamping range of mobile fixture

Dia:Ø114mmLength-unlimited mm

Mobile fixture working pressure

8MP

 

 

3. Main configuration details

3.1 Main configuration details of the mechanical part

NO.

Item

Model

Supplier

1

Servo spindle motor

Z18-4060GF10-20L3J

CTB

2

Servo Controller

BKSC-4070GH5B

CTB

3

Spindle thrust bearing

72 series

Ha er bin

4

Spindle fixture

Hydraulic chuck

Shanghai

5

Mobile fixture

Self-centering synchronous hydraulic calipers

MS

6

Guide

RGH Series

HiWin Taiwan

 

3.2 List of main hydraulic configuration

NO.

Item

Model

Supplier

1

Oil tank

260L

Liande

2

Hydraulic station motor

15KW

Wannan/Dalian

3

Double vane pump

PVL12 Series

Yongling

4

Reversing valve

MA-DHZO-AES Series

Liande

5

Relief valve

MA-RZMO-AES Series

Liande

6

Pressure reducing valve

MA-HZMO-AES Series

Liande

7

Other valves

Auxiliary valves of various models

Liande

 

3.3 Main configuration details of electrical parts

NO.

Item

Model

Supplier

1

PLC and expansion modules

DVP40ES200R

DVP06XAE2

Delta Taiwan

2

touch screen

DOP-107BV

Delta Taiwan

3

Small relay

RXM2LB2BD

Schneider

4

Magnetic displacement sensor

MTM series

Milang Tech

5

Switching power supply

24VDC

Mingwei

6

Contactor

CJ-X Series

Zhengtai

7

breaker

NM1 Series

Zhengtai

8

breaker

NM1Series

Zhengtai

9

power switch button

All Kinds

Zhengtai

Note: Depending on the supply period/technical improvement and other reasons, the manufacturer reserves the right to change the brand and model, but the quality is not lower than the listed products.

 

 

4. Equipment working environment

4.1. Ambient temperature: -5℃45℃

4.2 Environmental humidity: ≤50% at 40℃, ≤90% at 20℃

4.3. Power supply: three-phase five-wire 380V±10%, 50Hz single-phase 220V±10% 50Hz equipment total power is not more than 90KW

4.4. This equipment has certain anti-interference measures. Even so, it should be kept away from high-power interference signals such as intermediate frequency furnaces, high-power plasma cutting power supplies, and high-current welding machines to avoid interference and shutdown.

4.5. Oil: The hydraulic system adopts No. 46 anti-wear hydraulic oil

 

5. Equipment acceptance (only for domestic users, foreign users will negotiate separately)

5.1 Basis for acceptance:

"JBT 8086-2015 Friction Welding Machine" standard

5.2 Acceptance procedure: 2 times acceptance

5.2.1 Pre-acceptance

Acceptance location: equipment manufacturer

Acceptance content:

A. Welding machine specifications and main configuration acceptance.

B. Trial welding of the parts to be welded by the buyer, check the welding strength, and meet the requirements as qualified.

After the above items pass the inspection, both parties sign the pre-acceptance minutes.

5.2.2 Final acceptance

Acceptance location: In the buyer's factory

Acceptance content:

A. Party A puts the equipment in place, the electrical and cables, and 2 barrels of 46# anti-wear hydraulic oil are ready to notify the supplier to be present on site for installation, debugging and final acceptance:

B. After the equipment is installed, debugged and operated stably, both parties shall check and accept the function, configuration and stability of the equipment in accordance with relevant standards, contracts and technical agreements. After the commissioning samples have passed the test, the trial production will meet the relevant provisions of this technical agreement. , It is deemed that the final acceptance is over, and the final acceptance report is signed.

5.3. Party B designs process parameters to weld parts according to the drawings provided by Party A. After welding, users can inspect the parts by themselves, and conduct metallographic inspections of tensile, compression and sectioning. The inspection results meet the following points:

a. The mechanical properties of the welded joint are not lower than the base material;

b. The mechanical properties of the welding heat-sound zone shall not be less than that of the base material;

c. Through the fine grain corrosion test, there are no defects such as slag inclusion, pores, and incomplete penetration in the weld;

d. The metallographic properties of the weld and the welding heat-affected zone are not lower than the base metal through quenching and tempering;

 

6. Technical training (only for domestic users, foreign users will negotiate separately)

Party B trains operators for Party A free of charge, and the training can be conducted in two phases. In the first phase, Party A will send relevant personnel to Party B’s factory for inspection and acceptance before delivery. In the second phase, after the equipment is delivered to Party A, Party B will send technical personnel for retraining in conjunction with installation, commissioning and final acceptance.

 

7. Quality assurance and after-sales service (for domestic users only, foreign users will negotiate separately)

7.1 The equipment warranty period is 24 months from the date of final acceptance. Party B is responsible for free equipment maintenance and parts replacement within the warranty period. The maintenance personnel will come to the factory for free service within 48 hours after receiving the notice. After the warranty period, Party B guarantees the supply of parts And responsible for maintenance and technical consultation, maintenance personnel will come to the factory to provide paid services within 48 hours after receiving the notice, accessories and spare parts are provided at preferential prices.

 

8. Installation and debugging of equipment (only for domestic users, foreign users will negotiate separately)

Party A is responsible for unloading, hoisting, and bringing the power supply to the vicinity of the equipment. The power supply is AC three-phase five-wire 380V±10%, 50Hz, and the total power of the equipment is not more than 90KW. Party B is responsible for the installation and commissioning of equipment and the training of operation and maintenance personnel, and Party A assigns relevant personnel to assist and cooperate.

 

9. Documents and attachments along with machine

9.1 1 copy of general layout drawing and installation drawing

9.2 1 copy of instruction manual

9.3 1 electrical schematic diagram

9.4 1 hydraulic schematic diagram


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