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MS-100 Friction welding machine

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Technical Parameters

Welding MaterialAs drawings

Welding Sizes: As drawings 

Max Diameter :OD 90mm

Welding area: 6300mm2, required maximum forging force 1000KN



AVAILABLE SIZES

. Technical parameters of MS-100G type drill pipe dedicated friction welding machine

Item

Main Parameter

Processing

range

Rotating fixed clamping diameter

mm

Customize according customers drawing or sketch of the clamp

Rotating clamping fixture length

mm

Mobile fixed clamping diameter

mm

Mobile clamping fixture length

mm

Max Welding area 5500

mm2

Spindle

Drive by


Servo motor

Adjustable Spindle speed  

rpm

5001000

Main motor power

kW

65/25.6/750

Slipway

Speed

m/min

03

Stroke

mm

500

Hydraulic System

Maximum forging force

KN

1000

 

Main cylinder system pressure

Mp

025

Main cylinder system power

KW

13/17.4/500

 

Clamping pressure

Mp

015

Clamping motor power

KW

5/27/750

Loading and support system pressure

Mp

5

Loading and support system motor power

KW

1.5/35.7/1000

 

. Configuration list of MS-100G type drill pipe dedicated friction welding machine

 

Standard Configuration

1.

PLC / Touch Screen

6.

The hydraulic chuck

2.

Servo controller

7.

Self-centering clamp

3.

Servo motor

8.

Automatic trimming and flanging system

4.

Servo-hydraulic system

9.

Automatic loading and unloading system

5.

Heavy roller guides

10.

Hydraulic self-centering center frame

 

 

. Main accessories of MS-100G type drill pipe dedicated friction welding machine 

a.Supply accessories

No.

Name

Qty

Note

1

Adjustable machine tool shim

Full set


2

Random clamp

Full set


3

Common maintenance tools and specialized tools

1 set


 

b.Documents

No.

Name

Qty

Note

1

Manual

1


2

Factory certificate of approval

1


3

Packing list

1


4

Electrical schematics/PLC/touch screen programming

1


5

Hydraulic schematics

1



. Purchased parts list of MS-100G type drill pipe dedicated friction welding machine

 

No.

Name

Manufacturer

Note


1

PLC

Siemens S7-200 6ES7216-2BD23-0XB8



2

Touch screen

Siemens LINE 1000 IE 6AV6648-0CE11-3AX0 



3

Analog output module

Siemens S7-200 EM231 6ES7231-0HC22-0XA8 4AI



4

Servo motor

Beijing



5

Servo controller

Beijing



6

Heavy-duty roller linear guide

Kate Precise Machine



7

Hydraulic parts

Oil research



8

Spindle bearings

Harbin



9

Electrical components

OMRON / Schneider / DELIXI



NOTE: Depending on the delivery period / technical improvements and other reasons, the manufacturer reserves the right to replace the brand and model, but the quality is not less than the listed products.

 

 

. System menu of MS-100G type drill pipe dedicated friction welding machine

 

No.

Function

Description

1

Spindle revolving speed

5001000 adjustable

2

Sliding speed

04m/min adjustable

3

Friction pressure

525Mp adjustable

4

Top forging force

525Mp adjustable

5

Clamp pressure

215Mp adjustable

6

Sliding stroke

0500mm adjustable

 7.

Feeding stroke

0500mm adjustable

8

Welding burnt amount

115mm able to set

9

 

Store multiple sets of welding quality-related parameters

Include: spindle speed setting, friction / top forging force setting, slide feed speed setting, shortening the amount of friction welding set, dwell time setting

10

Screen with touch screen function parameter setting, some parameters real-time display, alarm monitoring

Monitor the amount of friction melted, the total amount of shortening, friction pressure, the top forging force, holding pressure, spindle brake time

11

Language

Simplified Chinese, English


. Precision inspection of MCH-100SJG type drill pipe dedicated friction welding machine

NO

Test Item

Sketch

Tolarance

Measured values

1

Spindle end

Run-out

图片1.png

A)0.03

B)0.03

 

 

2

Spindle clamp

Run-out

图片2.png

A)0.05

B)0.1

 

 

3

Parallelism of the spindle axis to guide

rail

图片3.png

A)0.04

B)0.04

 

 

4

Parallelism of the removable clamp axis to guide rail

图片4.png

A)0.04

B)0.04

 

 

5

Coaxiality of  the removable clamp axis to spindle axis

图片5.png

0.15

 

 

6

Welding

accuracy

 

 

图片6.png

L Tolerance ±1

 

A0.30

 

 



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