Item

Main Parameter

Processing

range

Rotating fixed clamping diameter

mm

Customize according customer’s drawing or sketch of the clamp

Rotating clamping fixture length

mm

Mobile fixed clamping diameter

mm

Mobile clamping fixture length

mm

Max Welding area 5500

mm²

Spindle

Drive by

Servo motor

Adjustable Spindle speed  

rpm

500～1000

Main motor power

kW

65/25.6/750

Slipway

Speed

m/min

0～3

Stroke

mm

500

Hydraulic System

Maximum forging force

KN

1000

Main cylinder system pressure

Mp

0～25

Main cylinder system power

KW

13/17.4/500

Clamping pressure

Mp

0～15

Clamping motor power

KW

5/27/750

Loading and support system pressure

Mp

5

Loading and support system motor power

KW

1.5/35.7/1000

1.

PLC / Touch Screen

6.

The hydraulic chuck

2.

Servo controller

7.

Self-centering clamp

3.

Servo motor

8.

Automatic trimming and flanging system

4.

Servo-hydraulic system

9.

Automatic loading and unloading system

5.

Heavy roller guides

10.

Hydraulic self-centering center frame

No.

Name

Qty

Note

1

Adjustable machine tool shim

Full set

2

Random clamp

Full set

3

Common maintenance tools and specialized tools

1 set

1

Manual

1

2

Factory certificate of approval

1

3

Packing list

1

4

Electrical schematics/PLC/touch screen programming

1

5

Hydraulic schematics

1

1

PLC

Siemens S7-200 6ES7216-2BD23-0XB8

2

Touch screen

Siemens LINE 1000 IE 6AV6648-0CE11-3AX0 

3

Analog output module

Siemens S7-200 EM231 6ES7231-0HC22-0XA8 4AI

4

Servo motor

Beijing

5

Servo controller

Beijing

6

Heavy-duty roller linear guide

Kate Precise Machine

7

Hydraulic parts

Oil research

8

Spindle bearings

Harbin

9

Electrical components

OMRON / Schneider / DELIXI

NOTE: Depending on the delivery period / technical improvements and other reasons, the manufacturer reserves the right to replace the brand and model, but the quality is not less than the listed products.

Ⅵ. System menu of MS-100G type drill pipe dedicated friction welding machine

No.

Function

Description

1．

Spindle revolving speed

500～1000 adjustable

2．

Sliding speed

0～4m/min adjustable

3．

Friction pressure

5～25Mp adjustable

4．

Top forging force

5～25Mp adjustable

5．

Clamp pressure

2～15Mp adjustable

6．

Sliding stroke

0～500mm adjustable

 7.

Feeding stroke

0～500mm adjustable

8．

Welding burnt amount

1～15mm able to set

9．

Store multiple sets of welding quality-related parameters

Include: spindle speed setting, friction / top forging force setting, slide feed speed setting, shortening the amount of friction welding set, dwell time setting

10．

Screen with touch screen function parameter setting, some parameters real-time display, alarm monitoring

Monitor the amount of friction melted, the total amount of shortening, friction pressure, the top forging force, holding pressure, spindle brake time

11．

Language

Simplified Chinese, English

NO

Test Item

Sketch

Tolarance

Measured values

1

Spindle end

Run-out

A)0.03

B)0.03

（  ）

（  ）

2

Spindle clamp

Run-out

A)0.05

B)0.1

（  ）

（  ）

3

Parallelism of the spindle axis to guide

rail

A)0.04

B)0.04

（  ）

（  ）

4

Parallelism of the removable clamp axis to guide rail

A)0.04

B)0.04

（  ）

（  ）

5

Coaxiality of  the removable clamp axis to spindle axis

0.15

（  ）

6

Welding

accuracy

L Tolerance ±1

A）0.30

（  ）